Pregnancy Casting and other Life Casting

It might seem strange to some of you, but we often get requests for information regarding pregnancy casting. Sometimes we hear of people using dangerous techniques, but more often we get questions that reveal confusion regarding the techniques that are possible. Rather than confuse you even more, please let me explain three methods with their pros and cons, and let you decide what you want to do. These methods may also be used for other life casting. We will start with the highest-quality casting first:

Method 1: Alginate/HydroCal White

A very soft material called alginate is put on the skin; after it sets it is rubbery, but still delicate. A shell of plaster bandages is put over this layer. The shell helps to keep the alginate from flopping around after it has been taken off. These two layers are taken off together and form a bowl that is an exact negative of the body part. HydroCal White, which is a strong, high-quality plaster-like material, is poured into this bowl and moved around to remove all of the air pockets. After the HydroCal White has set, the alginate and plaster bandages are removed and thrown away, as they can only be used once. PROS: This is the most gentle method, and will give you excellent details, right down to every pore and blemish. Body hair is no problem as alginate will gently pull off of hair. CONS: This process is expensive compared to other techniques; it also takes the most time, which can be exhausting to the model.

Note: Plasters other than HydroCal White may be used in this method. See "About Plaster" below.

Method 2: Moulage

Moulage is melted in a double-boiler and brushed onto the body. Moulage melts at a very low temperature and is warm to the skin. As it cools it forms a layer much like the alginate. All subsequent processes are the same as Method 1. PROS: Costs less than the alginate process because the moulage can be reused. CONS: Safety in heating the moulage is always an issue, plus the thought of all the other people the moulage has been on makes moulage seem rather unsanitary.

Note: Plasters other than HydroCal White may be used in this method. See "About Plaster" below.

Danger! The idea of using plaster bandages always leads to the question, "Why don't we just use regular plaster?" If you've tried it before you know the answer is simple. Solid plaster is very tenacious; sometimes your bone structure can be locked into a solid plaster mass. Plaster bandages are thin and CAN be pried off in case there is a problem. Another problem with solid plaster is the heat generated when the plaster hardens. This can cause up to second degree burns. Don't use solid plaster directly on the skin under any conditions. It is only a popular misconception that this is what is done in Hollywood. Professionals use moulage, alginate, or if the budget permits, laser body scans.

Recommendations:

Prosthetic Alginate (Method 1):
Front of a face, 1/3 lb.
Full Face and neck, 1/2 lb.
Full head, 1 to 3 lbs.
Full head, neck and shoulders, 3 to 5 lbs.
For other parts of the body, you generally want to cover the body area with an alginate layer from 1/4" to 3/8" thick. It takes about 1/3 lb. of alginate to cover the area of a standard handkerchief in this thickness. Remember that if you put it on too thick, the alginate will cause the tissue to sag, like excessive gravity; if you put it on too thin, the alginate will have thin spots which will break or tear apart easily.

Moulage (Method 2):
Front of a face, 2 lbs.
Full Face and neck, 4 lbs.
Full head, 5 lbs. min.
Full head, neck and shoulders, 10 to 15 lbs.
For other parts of the body, figure 1/2 pound covers an area about the size of a standard handkerchief. Moulage is much more dense than alginate so sagging can be more of a problem.

HydroCal White or other plasters (Methods 1 and 2):
There's no set method of calculating the amount of plaster you need. Experience tells us that you will probably use everything you mix anyway.

Plaster Bandage (all methods):
Note: two to three layers or more is best.
Front of face, one 4" plaster bandage
Full Face and neck, 1 1/2 to 2 6" plaster bandages
Full head, about 12 6" plaster bandages
For other parts of the body, figure the square footage of the area you want to cast and compare this with the square footage of the plaster bandage you want to use. Use a minimum of three layers and roll the edge (Like the rolled edge of a cooking pot) for much more strength. Remember that the plaster bandages don't just have to hold the alginate, they have to support the HydroCal White or other plaster that you will be putting into the mold. Strength is not of as much importance if a plaster bandage cast is your finished product (Method 3).

For tummy casting, we recommend HydroCal White for several reasons. First, it is much stronger than plaster; the psi (pounds per square inch) of White is about 9,000 psi compared to Plaster of Paris at 2,400 psi. This gives White a "stone"-like feel. In the mold, I like to shape the White into a hollow bowl form to cut down on weight and to give the finished product a more artistic appearance. It takes about 3 to 5 lbs. of White to cast a face and up to 50 lbs. to do a human torso, unless it's Uncle Ted, who needs much more.

Another advantage of using the White is the nice consistent white color of the finished piece. If you use UltraCal 30, you will have a strong piece, but it will be slightly green. If you use patching plaster from the hardware store you will get a light gray with black dots. You can color plasters with any kind of neutral, water-based pigment. This includes everything from craft paint to water colors. In some parts of the country you can get masonry pigments. Personally, I like to mix the color into the plaster so that if it gets chipped, it won't betray a big white scar.

Well, that's a brief overview. There's much more to the process than these simple instructions, but most of that will be picked up from your first attempt. The learning curve is high with these materials so don't be afraid to experiment a bit before trying something big. If you want to attempt a professional-level project I recommend you get one of the many books or videos that touch on the subject.

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